Sale of specific valves for refineries

When the original Camflex was introduced in 1968 it created a revolutionary new category of control valves -the Rotary Globe.  This new type of valve converged the best control features of a conventional globe valve with a rotary action to produce a valve capable of replacing at least 80% of the control valves in use at that time.

Many improvements and enhancements have been made since that time, with over 1 million Camflex valves installed in a wide range of process control applications.  Everything from the most basic water applications up to severely erosive services that would tear other valves apart.  The Masoneilan Camflex valve is designed first and foremost to be an excellent control valve and has proven to truly be a Universal Rotary Globe control valve.

Sizes: 1” through 16”
(25 through 400 mm)

Ratings and Connections:
• Flanged: ANSI 150 – 600
• Flangeless: ANSI 150 – 600
UNI-DIN 10 – 100
• Screwed: NPT (1” through 2”)

Body Materials:
• Carbon steel
• Stainless steel
• High nickel alloy

Actuators:
• Model 35 spring diaphragm
• 70 Series cylinder

Trim:
• Eccentric rotary plug

Inherent Characteristic:
• Linear

Model BR200 and BR400 pneumatic booster relays offer high capacity air volume boost for faster, dynamic control valve system response. These devices feature a 1:1 input-to-output ratio with a maximum supply and signal pressure of 150 psi.

The BR200 and BR400 also include an integrated internal bypass valve for sensitivity adjustment and dynamic response optimization. These devices also have integrated filters in both the supply and signal ports and are configured using stainless steel components and corrosion resistant finishes for a robust and reliable assembly.

Input/Output Ratio:
• 1:1
Maximum Supply/Signal Pressure:
• 150 psi
Temperature range:
• -30°C to +83°C, option for -50°C to
+60°C or 0°C to +100°C
Maximum Cv BR200:
• Supply: 1.2
• Exhaust: 1.2
Maximum Cv BR400:
• Supply: 2.6
• Exhaust: 2.4

The 4411 I/P is manufactured with Reedex™ digital-micro valve technology for fast response. It is not sensitive to vibration.
• Low air consumption
• Adjustable tight shut-off feature

Output capacity:
• 12 scfm (20.4 Nm3/h)

Signals:
• Input: 4 – 20 mA (100 mA max)
• Output: 3 – 15 psig, 6 – 30 psig

Certification:
• Explosion proof and intrinsically safe enclosure rating per IP 66 and NEMA X

The Model 78-40 air filter regulators are compact, lightweight, high performance pressure reducing valves. They are used primarily for
supplying a stable source of air to process control equipment, such as control valve positioners and current to pneumatic transducers. These regulators are externally adjustable for fine tuning and include a locking feature for maintaining output pressure at the desired level. The compact design is easy to mount onto a range of equipment using various methods and orientations.

The Model 78-80 transfer valve is used to switch the air flow from one port to another, when the signal pressure becomes lower than the
set pressure in case of the air failure. The 3-way transfer valve can be also used as the lockup valve by plugging off the exhaust port. The lockup valve is used to lock the control valve in its last position (Air-Failure-Lock) by confining the air pressure in the actuator, when the signal pressure becomes lower than the set pressure in case of the air failure. When the failed air pressure is recovered above the set pressure, the locked position is released and the control valve will go back to the normal operation.

Air Filter Regulator Model 78-40:
• Inlet pressure rating: 210 psi
• Pressure set range : 5-100 psi
• Filter: Polyethylene (5μm)
• Temperature range: -40ºC to 83ºC, option for -50ºC to 60ºC or 0 to 100ºC

Transfer/Lock Up Valves Model 78-80:
• Transfer valve pressure: 250 psi
• Max signal pressure: 150 psi
• Temperature range: -30ºC to 83ºC

Version 78-80S:
• Cv In to Out: 0.8
• Cv Out to Ex: 1.3

Version 78-80H:
• Cv In to Out: 4.5
• Cv Out to Ex: 5.0

The 496 Series instrumentation can be configured as electro-mechanical switches, proximity switches, or position transmitters.

These devices offer high resistance to vibration and electrical interference for reliable valve-mounted performance.
Mechanical and electrical components can operate in harsh environments and are approved for use with various hazardous area ratings in most countries.

Configurations:
• Electromechanical Limit Switch:
quantity 1 or 2
single or double pole
double throw
• Inductive Proximity Detector Switch:
quantity 1 or 2
• Potentiometric Position Transmitter
• Opto-Electronics Position Transmitter

Certifications:
• Explosion-proof / Intrinsically safe
• North America, Canada, ATEX
• Regional – NEPSI / Taiwan TS, CCOE, CU-TR / AZ, UA, KOSHA, IA

The Masoneilan 41005 Series heavy duty control valve features balanced trim configurations. This product line offers efficient and stable operation under demanding process conditions, including applications with high-pressure drops and large temperature variations. Optional features include noise attenuation trim, anti-cavitation designs, and various balance seal options to meet a wide range of pressure and temperature requirements.

• Balanced trim design allows the use of smaller actuators to reduce overall assembly size and weight
• Heavy cage-guided construction offers dynamic support and trim alignment for resistance against flow-induced vibration throughout the entire valve stroke range. Heavy guiding of the plug enhances throttling control performance resulting in high process yields
• Low soft-goods parts count for improved valve reliability and reduced maintenance costs
• Reliable performance with standard solutions to control noise, cavitation, and valve leakage improving plant operating efficiency.

Sizes: 2” through 24” (50 through 600 mm)

Ratings and Connections:
• Flanged: ANSI 150 – 2500
UNI-DIN 10 – 400
• Welded: BW or SW
• Screwed: NPT 2” (50 mm)

Body Materials:
• Carbon steel
• Stainless steel
• Chrome-moly

Actuators:
• Model 87/88 multi-spring diaphragm
• Model 51/52/53 piston cylinder

Trims:
• Balanced cage-guided trim.
• Lo-dB, anti-cavitation and VRT (Variable Resistance Trim), single and
multiple cages are available

Inherent Characteristic:
• Linear or equal percentage

Versatile BHGE offers the Masoneilan 21000 Series heavy top-guided globe valve for a wide range of automated process control applications. The 21000 Series product line features a single-ported design configuration, which permits numerous trim, actuation, and instrumentation solutions including:

• Lo-dB* Noise Attenuation
•  Anti-Cavitation
• Reduced Capacity & Low Flow Trim
• Cryogenic Configuration
• Tight Shutoff
•  Environmental Packing
• Advanced Digital Positioning & Control

Reliable Rugged top-guiding of the plug promotes maximum valve stability under adverse conditions. The inherent ruggedness of the 21000 Series is field-proven, with thousands of units installed in process control plants around the world operating successfully with various fluids under mild and extreme conditions.

High Performance The combination of trim designs, actuator stability, shutoff capabilities, and superior valve positioning offers optimum control performance. The 21000 Series is also available in various materials, pressure ratings, and end connections offering a complete high-performance valve platform.

Sizes: 3/4” through 8”
(20 through 200 mm)

Ratings and Connections:
• Flanged: ANSI 150 – 2500
UNI-DIN 10 – 400
• Welded: BW or SW
• Screwed: NPT 3/4” through 2”
(20 through 50 mm)

Body Materials:
• Carbon steel
• Stainless steel
• Chrome-moly

Actuators:
• Model 87/88 multi-spring diaphragm
• Model 51/52/53 piston cylinder

Trims:
• Single seat plug top guided.
• Lo-dB and anti-cavitation trims, single or
double stage are available

Inherent Characteristic:
• Linear or equal percentage

Designed specifically for low flow applications, the Masoneilan Varipak Control Valves provides excellent throttling control performance with a wide range of options and capabilities. Design optimization has also resulted in an extremely integrated and compact assembly.

Key features and benefits of the VariPak control valves include: 

• Heavy Top-Guiding Rugged
• Application Flexibility
• Adjustable CV
• Compact Assembly
• Anti-Cavitation Trim
• Design flexibility

Sizes: 1” (25 mm) standard 1/2” through 3/4” (15 through 20 mm) available on request

Ratings and Connections:
• Flanged: ANSI 150 – 600
• Flangeless for mounting between flanges:
ANSI 150 – 2500
UNI-DIN 10 – 400
• Screwed: NPT 1/2” through 1”
(15 through 25 mm)

Body Materials:
• Stainless steel
• Monel
• Hastelloy C
• Alloy 20

Actuator:
• Integral spring diaphragm

Trims:
• Full stellite needle plug
• Multistep trim available

Inherent Characteristic:
• Linear

The 10000 Series double seated control valves from GE Oil & Gas are semi-balanced designs, providing high allowable pressure drops, reduced actuator thrust requirements, and large flow areas to effectively handle dirty fluid applications. Standard features include:

Enhanced Performance and Reliability

 Separate top and bottom guides in the Masoneilan 10000 Series provide heavy duty plug and stem support throughout the valve stroke range. This results in excellent throttling control characteristics and high product reliability.

High Pressure Drop Capability

 GE’s 10000 Series offers a semi-balanced trim construction, which allows for application in higher pressure drop applications using standard actuation. This also helps to reduce product complexity and overall assembly size and weight.

Dirty Service Design

 Large flow areas within the 10000 Series design, makes it an excellent choice for applications involving dirty fluids. Foreign particles can pass through the valve without negatively affecting control performance.

Easy Field Maintenance

The 10000 Series is designed for top and bottom entry, allowing for quick access to the key trim and soft good components. This also permits easy access to the top and bottom guides for repair or replacement.

Reduced Emissions

The 10000 Series can be supplied with the Masoneilan LE Packing design to provide low emissions performance meeting various environmental regulations worldwide.

NACE Compliance

 Construction for Sour Service Applications in accordance with NACE standard MR 0103 is readily available. Applications requiring compliance to MR 0175, 2003 Rev or ISO 15156 can also be provided.

Sizes: 2” through 24”
(50 through 600 mm)

Ratings and Connections:
• Flanged: ANSI 150 – 1500
UNI-DIN 10 – 250
• Welded: BW or SW
• Screwed: NPT 3/4” through 2”
(20 through 50 mm)

Body Materials:
• Carbon steel
• Stainless steel
• Chrome-moly

Actuators:
• Model 87/88 multi-spring diaphragm
• Cylinder

Trims:
• V-port or contoured plug
• Top and bottom guided

Inherent Characteristic:
• Linear, quick opening
or equal percentage

The SVI II ESD is a SIL3 capable partial stroke test controller and emergency shutdown device.

Its safety and PST function are independent of each other, allowing the device to respond to a safety function while a test is active.
It can capture two shutdown events and allow continuous HART communications during a trip facilitating local panel annunciation using the built in discrete outputs.

The SVI II ESD automatically captures and stores the PST results in its non-volatile memory while Valvue ESD software regularly interfaces and updates its database with PST and full stroke data.

Communication / Control Platform:
• 24Vdc or 4-20mA Safety function trip signal (SIL3)
• HART® and Switch(Discrete Output) fault annunciation

Pneumatics:
• 20 – 120 psi Supply pressure
• Single-acting

Operating Temperature:
• -40ºC to +85ºC

Materials:
• Aluminum (painted) or Stainless Steel Housing
• Composite Polymers and Stainless Steel Pneumatics I/O:
• 4-20mA output and discrete Input

Mounting / Feedback:
• Non-Contact magnetic position feedback
• Rotary or Linear
• Stainless Steel brackets for all Masoneilan and major valve brands

Certifications:
• Explosion / Flame / Dust-proof and Intrinsically safe
• FM, CSA, ATEX, IECEx
• Regional – NEPSI, Taiwan TS, CCOE, CU-TR, AZS, UZ, INMETRO, JIS, KOSHA, IA

Diagnostics:
• Partial Stroke Testing (PST)

Configuration / Monitoring Interfaces:
• Local Display with Pushbuttons
• ValVue* ESD Device Diagnostic and Configuration Tool
• DTM or eDDL – seamless integration into leading asset management systems